Twinlode Automation

Twinlode Hero Image Showing Pallet Racking

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About Twinlode Automation

Twinlode Automation, a division of KPI Solutions, designs and delivers pallet racking, high-density storage, and integrated automation that increase capacity, improve throughput, and strengthen safety.

For more than 40 years, Twinlode has helped distribution and manufacturing environments solve space constraints, protect product integrity, and prepare facilities for automation with engineered systems that fit the way inventory actually flows.

Built Around How Product Moves

When storage is not aligned with how inventory flows, warehouses feel it everywhere: longer travel paths, congested aisles, slower loading and retrieval, and more opportunities for damage and rework. Twinlode takes a system-level approach to storage, engineering solutions around pallet dimensions, load weights, SKU velocity, building constraints, material flow, and future automation plans so performance holds up as operations change.

Contact – Twinlode Automation

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Challenges We Solve

If any of these feel familiar, you are not alone:

Capacity Constraints Inside Your Facility: Outgrowing your footprint and needing more storage density without sacrificing access
Throughput That Can’t Keep Up With Demand: Throughput limitations driven by inefficient loading and retrieval patterns and excess travel time
Rack Safety Risks That Put Operations at Risk: Safety risk and rack life concerns from impacts, damage, or inconsistent inspection and repair cycles
A Foundation That Isn’t Ready for Automation: Preparing for automation when today’s racking decisions will determine tomorrow’s integration options

Pallet Racking and High-Density Storage

We are a manufacturer and integrator specializing in pallet racking systems designed for high-density, high-throughput distribution and manufacturing environments, with a focus on maximizing cube utilization while maintaining accessibility, safety, and long-term structural integrity.

We are best known for selective, drive-in, and specialty rack designs that support both conventional lift truck operations and automated material handling systems. Across broader storage needs, solutions commonly include selective storage, pallet flow, push back, drive-in and drive-thru, case and carton flow, keg flow racking, cantilever, mezzanines, and specialty configurations that fit unique product and building constraints.

Forklift loading bulk, raw materials into pallet racking

The Twinlode Rack System (Double-Wide Drive-In)

For high-volume SKUs where density and rotation matter, the Twinlode Rack system, known in the industry as “Double-Wide Drive-In racking,” stores two pallets side-by-side in a single bay to increase capacity without requiring a larger footprint.

This dual-pallet approach is positioned as a high-density solution that can use less overall square footage than conventional configurations while improving loading and unloading efficiency and supporting quick rotation for high-volume products.

Learn More About the Twinlode Rack System

Spacious beverage co-packer and distributor warehouse showcasing multiple levels of Twinlode Dual-Wide Pallet Racking. Stacked pallets, organized in neat rows, hold boxes of beverages.

Automation That Fits the Reality of Your Operation

Warehouse automation is not one-size-fits-all. Twinlode focuses on selecting the right level of automation to match your operational pain points, performance goals, and growth plans.

Because Twinlode engineers racking around future automation plans, storage systems can also be designed with integration in mind, including coordination with conveyor, pallet shuttles, AGVs, and AS/RS technologies.

Services That Keep Projects Moving and Systems Performing

Great equipment is only part of the outcome. Twinlode supports customers with the services that help projects launch smoothly and keep facilities safe and productive after go-live. Twinlode’s service capabilities include:

Project Management
Warehouse Engineering and Design
Warehouse Permitting
Warehouse Relocation
Rack Inspections
Rack Repair

Permitting support is designed to help facilities secure approvals and documentation for racking and material handling equipment, including drawings and structural calculations where required, so installation can proceed in alignment with local code expectations.