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Effective, efficient, and system-agnostic solutions for your unique needs.

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End-to-end solutions, from consulting to LifeTime Services.​

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Cohesive collaboration from day one.​

Detailed Empirical Data to Guide Optimization Efforts

Advanced Time-Based Warehouse Simulations

Our warehouse simulations leverage advanced, time-based modeling to offer unparalleled insight into your distribution operations. By comparing dynamic workloads against dynamic conditions, we enable a deeper understanding and optimization of both staffing levels and process efficiency, ensuring your operational design aligns with real-world demands.

  • s-icon3 Synchronization Success: Top-performing facilities sync material handling, warehouse management software, and human methods in their distribution centers.
  • s-icon2 Simulation Strategy: Simulation can reveal inefficiencies before opening a new distribution center and optimize efficiency, accuracy, and speed.
  • s-icon1 Efficiency Unlocking: Simulation provides insight into distribution center efficiency, risk mitigation, and troubleshooting.
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Achieve a Comprehensive, 360° View of Your Operations

Benefits of Advanced
Warehouse Simulations

Also known as digital twins, simulations allow you to understand how your warehouse could operate under various scenarios.
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Proactive
Risk Mitigation

Identifies and resolves potential
issues before implementation.

Operational
Optimization

Enhances efficiency through
detailed simulation analysis.

Strategic
Readiness

Prepares your facility for seamless,
real-world operations.

Informed
Decision-Making

Provides data-driven insights for
better operational decisions.

Cost
Savings

Reduces costs by avoiding
inefficiencies and errors.

Enhanced
Collaboration

Synchronizes systems and teams
for optimal performance.

Unlock Optimal DC Performance

In addition to traditional methods, our simulations now compare dynamic workloads against other dynamic conditions, providing a more accurate reflection of real-world operations. This advanced approach helps calculate downtime due to congestion, empty pick locations, and assess optimal staffing levels.

Accelerate DC Project Success with Supply Chain Management Simulation

Material handling systems, manufacturing, transportation, and distribution all benefit from our simulation services
We assist clients with facility/process design evaluation, facility visualization, capacity analysis, optimization, controls/system emulation, troubleshooting, capital project evaluation, and process re-engineering.
  • Mitigate risk by validating a new design prior to full-scale implementation
  • Unlock higher levels of efficiency
  • Troubleshoot key factors contributing to underperformance in the distribution center
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SUPPLY CHAIN SIMULATION & EVALUATION

Comprehensive, End-to-End Warehouse Automation and Consulting

At KPI Solutions, we empower global brands by integrating data-driven analysis, industry best practices, and cutting-edge warehouse automation. Our holistic approach spans facility design and tailored simulation strategies, ensuring seamless project execution from concept to Go-Live, all supported by robust customer service to enhance system uptime and efficiency.

Achieve Seamless Automation Go-Lives with Strategic Simulation

Risk Mitigation Through Simulation

Imagine the substantial savings and assurance of avoiding up to 50%, 40%, or even 30% of potential risks inherent in warehouse automation installations. How much could you save by anticipating and resolving these issues before they arise? Our strategic simulations make this possible.

  • Proactive Risk Assessment: Address potential disruptions effectively within a controlled virtual environment.
  • Operational Optimization: Ensure seamless integration and operational functionality from the outset.
  • Strategic Readiness: Employ simulations that preemptively tackle operational risks, enhancing overall efficiency and project success.
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Supply Chain Simulation & Evaluation

Using simulation to identify potential issues and inefficiencies in the proposed automation before it is actually implemented to reduce the risk of costly mistakes or unexpected expenses during implementation.
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Line-level details of delivery activity

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Wave planning

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Sortation slug size

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Velocity, acceleration, deceleration

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Equipment downtime rates

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Mean time to repair downtime

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Operating schedule

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Zoning profiles

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Product slotting

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Staffing levels

Need Expert Guidance?

Connect with Our Simulation Specialists

Whether it’s risk mitigation, unlocking higher levels of efficiency, or troubleshooting,
our simulations provide a cutting-edge view into the intricacies of your distribution center or warehouse.

Discover Our Services

At KPI Solutions, we provide data-driven analysis and unbiased solutions that drive operational excellence and build resilience.