Technology-Neutral
Our recommendations are driven entirely by your data and your goals, not 3rd-party OEMs.
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End-to-End Support
From consulting and warehouse design through systems integration, software, and LifeTime Support services.
Data-Driven
Strategy backed by source-to-destination modeling, simulation, and decades of real-world, hands-on operations experience.
Your Automation Is Only as Effective as the Operations Designed Around It
Our warehouse optimization consulting evaluates how your operation actually runs, identifies where misalignment limits throughput, and recommends targeted adjustments. Small changes often unlock capacity you’ve already paid for.
Signs Your Operations Design Needs A Fresh Look:
- Automation running below designed throughput despite no hardware issues
- Manual workarounds needed to keep automated workflows moving
- Upstream or downstream bottlenecks limiting automated output
- Team roles haven’t changed since automation was installed
Our Warehouse Consulting Services
Grounded in your operational data and designed to deliver measurable outcomes specific to your operation.
Network Strategy
We evaluate your distribution network against current demand patterns, service expectations, and cost structures to determine whether your facilities are still in the right places.
Warehouse & Distribution Center Design
Backed by operational modeling, we help you build or reconfigure your facility for greater throughput, accuracy, and labor efficiency.
Warehouse Automation Simulation
We model real-world variability (peak days, seasonal surges, SKU shifts) to validate automation strategies and identify bottlenecks before you invest.
Warehouse Management Consulting
We help you evaluate whether to upgrade, extend, or replace your warehouse management software, and which vendors fit your specific requirements.
3PL Evaluation and Selection
We guide you through the selection process from RFP through final evaluation, helping you identify partners aligned with your business model and growth trajectory.
Last-Mile Delivery Strategy
Fleet size, routing logic, and delivery model optimization to maximize service levels while reducing cost-to-serve in the most customer-visible part of your supply chain.
Optimize, Expand, or Transform?
Starting from scratch? We focus on your data (order volume, variability, SKU velocity, peak demand) to identify where automation delivers the greatest return, and recommend building from where the operational pressure is highest.
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Optimize: Many operations don’t maximize current assets due to outdated software or unaddressed process changes
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Expand: Add complementary automation when the current system performs well but volume exceeds its original design
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Transform: When incremental fixes keep adding complexity, it may be time to rethink the strategy entirely
A Technology-Neutral Approach to Warehouse and Distribution Consulting
KPI Solutions’ consultants have no bias toward any technology or equipment manufacturer.
Every recommendation is driven by your data, your operational goals, and how your business actually runs.
Two Established Consulting Firms, Now Part of KPI Solutions
KPI Solutions’ consulting team provides complete end-to-end solutions to address supply chain and operational challenges, from strategy to facility design to operational simulation. To strengthen strategic offerings for our clients, we broadened our capabilities by adding two consulting firms, Precision Distribution Consulting, Inc. (PDC) and Commonwealth Supply Chain Advisors, to the KPI Solutions family.
Both firms have deep roots in supply chain strategy, warehouse design, and distribution operations. Their project experience, methodologies, and client relationships are fully integrated into our consulting practice.
Click below to read the respective press releases.
Both firms have deep roots in supply chain strategy, warehouse design, and distribution operations. Their project experience, methodologies, and client relationships are fully integrated into our consulting practice.
Click below to read the respective press releases.
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Warehouse Consulting Resources
Blogs
Case Studies
Adjusting Operations Design to Unlock More from Automation and Your Team
Evaluating Automation: Where to Go Next and Where to Begin
Simulation in Automation: Testing the Plan Before You Build It
Your Network Strategy Is Aging Faster Than You Think
How Rising Transportation Costs Impact Warehousing and Distribution Strategy
When Does a Warehouse Need Automation?
Ready to talk through your operation?
Our warehouse consulting services will help you align your operations, technology, and business goals.
Every operation faces unique challenges, opportunities, and constraints.
Our consulting team combines industry experience, proven methodologies, and data-driven analysis to uncover opportunities, evaluate alternatives, and develop practical strategies aligned with your business objectives.
From facility assessments and operational evaluations to automation roadmaps and long-term growth planning, we help organizations navigate complex decisions and build a clear path forward.