750+

clients and businesses using KPI Solutions

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Herbalife Nutrition logo
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Zeek Logistics Logo 3PL
KC Steak Logo
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Manufacturing Skill Standards Council

Modernization and Upgrade Programs

Labor challenges and aggressive volume growth can leave your existing warehouse in a non-optimal state. A fresh pair of eyes can identify quick ways to improve operations as well as identify longer-term investments in new automation that builds capacity and reduces labor dependence.
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Improve efficiency by optimizing the flow of goods, increasing the speed and accuracy of order processing, and reducing the risk of errors

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Reduce operating costs by optimizing energy usage, reducing labor costs, and minimizing maintenance requirements

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Improve customer experience with modern automation by reducing order processing times, increasing accuracy, and improving delivery times

Modernization, Retrofits, and Upgrades

No need to interrupt operations. We can migrate you to a high-performing, modernized solution while you continue your day-to-day operations.
  • s-icon3 By combining operational expertise with engineering skills, we will perform a structured and analytical review of your current facility and operations.
  • s-icon2 Our data-driven approach allows us to evaluate operations and identify process improvements to speed product flow, reduce bottlenecks, and enhance labor productivity.
  • s-icon1 We can also review upgraded automation and product storage options that maximize space utilization and reduce dependence on labor.
Modernization Retrofits and Upgrades

Our Approach

We start our review on the warehouse floor to learn your current operational flow, interview key staff members and gather empirical data for daily and peak volume. Our experienced operators may identify “low-hanging fruit” operational changes that can bring immediate benefits with minimal or no capital outlay.

We also identify aging automation equipment that can be upgraded to increase overall throughput speed, decrease labor dependence, and improve overall facility productivity.

These programs can be as simple as the scheduled replacement of conveyor lines, or controls upgrades, to more advanced modernization programs that may include the introduction of scalable robotics and advanced software solutions.

Our approach will review all aspects of your operation, including:

  • Overall facility layout and process flow
  • Identification of bottlenecks
  • Pick area design and slotting
  • Productivity expectations
  • Automation equipment upgrades
  • Financial justification

Bottom-Line Results

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Improved Efficiency

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Increased Capacity

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Reduced Operating Costs

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Improved Safety

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Better Customer Experience

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Gain a Competitive Advantage

Warehouse automation solutions

Throughout the years, we implemented a full range of customized safe and scalable solutions that elevated distribution performance