Optimize Your Warehouse Space with Traditional and Modern Storage Solutions
In the world of warehouse management, the significance of time-tested storage methods like industrial pallet racking remains unwavering. We specialize in tailoring warehouse racking storage solutions with traditional or cutting-edge storage options to amplify capacity, optimize floor utilization, and enhance overall efficiency.
Our experienced team is dedicated to conceptualizing, executing, and seamlessly integrating bespoke storage solutions that meet your specific product handling requirements.
Partner with Us for Your Material Handling Goals
Whether you’re strategizing a greenfield design or retrofitting brownfield layouts within your space, KPI Solutions is your trusted collaborator. We bring our expertise to the table, offering consultation, implementation, and flawless design and execution of material handling configurations.
Our solutions cater to First In, First Out (FIFO) and Last In, First Out (LIFO), and blended inventory management strategies, spanning industries like cold storage, food and beverage, retail, and agriculture.
Discover Custom
Racking Solutions
Twinlode Automation delivers scalable, efficient pallet racking solutions to optimize your warehouse operations.
From advanced pallet rack designs to automated technologies, we help increase storage capacity, reduce costs, and boost productivity across industries like food, beverage, and cold storage.
The Twinlode Rack system is an innovative solution designed to maximize storage density while ensuring optimal product accessibility. Distinguished by its dual-pallet storage capabilities, Twinlode storage systems are particularly suited for high-volume products that require quick rotation.
As opposed to conventional systems, the Twinlode Rack can house two pallets side-by-side in a single bay, which considerably increases storage capacity without the need for a larger footprint. This design not only ensures a more efficient use of space but also significantly reduces the time required for loading and unloading.
Static warehouse racking storage systems are commonly used to store a wide variety of products and materials. Pallets and bins can be easily accessed by a picker, either by hand or by a forklift, depending on whether you need unit picking, case picking, or selecting pallets.
Typically, static storage includes selective pallet racks, double-deep pallet racks, very-narrow aisle (VNA) racking, cantilever, and drive-in/drive-thru racks.
With dynamic warehouse storage solutions like pallet flow, pushback racking, carton flow, and keg flow, warehouse operators can rely on enhanced storage density for FIFO inventory while reducing labor costs by maximizing pick faces.
By analyzing your SKU mix, our experts will work with you to determine which solution meets your business’ unique needs.
Warehouse floor space is at a premium, so it is imperative to take full advantage of each warehouse’s vertical storage capacity.
Specialized storage solutions exist to maximize that storage footprint and improve fulfillment capabilities.
Both over-dock storage systems and warehouse mezzanines can assist in maximizing the storage capabilities of the warehouse by using the height of the warehouse as an opportunity to increase storage capacity.
Frequently Asked Questions (FAQ)
- What is the difference between static and dynamic warehouse storage?
Static storage (like Selective or Double-Deep racks) keeps pallets in a fixed position until they are manually retrieved by a forklift. Dynamic storage (like Pallet Flow or Pushback racking) uses gravity and moving parts to shift pallets within the rack. Dynamic systems are typically used to increase storage density and automate stock rotation (FIFO/LIFO).
- What makes the Twinlode Rack system unique?
The Twinlode Rack is a “Double-Wide Drive-In” system that allows a forklift to carry and store two pallets side-by-side in a single bay. This patented design increases storage capacity by up to 35% compared to conventional racking and significantly reduces loading and unloading times by allowing two loads to be moved at once.
- When should I choose Selective Pallet Racking over High-Density systems?
Selective Racking is best when you have a high number of unique SKUs (low pallet count per SKU) and need 100% accessibility to every pallet at all times. If you have fewer SKUs but high volume per SKU, high-density systems like Drive-In or Pallet Flow are more cost-effective, as they maximize cubic space.
- How does “Pallet Flow” racking support FIFO inventory management?
Pallet Flow uses slightly inclined rails with rollers. Pallets are loaded from the back (charging side) and glide by gravity to the front (picking side). This naturally enforces First-In, First-Out (FIFO) rotation, making it the ideal solution for date-sensitive products like food, beverages, and pharmaceuticals.
- What is Pushback Racking, and how does it utilize LIFO?
Pushback racking allows pallets to be stored 2 to 6 deep on nested carts. When a new pallet is loaded, it “pushes back” the pallets already in the lane. It operates on a Last-In, First-Out (LIFO) basis, providing high-density storage that is more accessible than standard Drive-In racking because each level can hold a different SKU.
- Can racking be used to utilize “wasted” space above loading docks?
Yes. Over-Dock Door Racking is a specialized solution that uses the vertical space above your shipping and receiving doors. This area is often overlooked but can be used to store empty pallets, packaging materials, or slow-moving SKU buffers without interfering with floor-level dock operations.
- What is Very Narrow Aisle (VNA) racking?
VNA racking uses standard pallet rack components but places them much closer together—often reducing aisle width by 40% or more. This requires specialized VNA forklifts or wire-guided trucks, but it allows you to dramatically increase your storage capacity within the same building footprint.
- How do warehouse mezzanines increase facility capacity?
A mezzanine is a raised platform or “work platform” that creates a second floor within your warehouse. This allows you to double your usable square footage for tasks like manual piece picking, kitting, or small-parts storage while keeping the ground floor clear for bulk pallet movement and shipping.
- Are there racking systems designed specifically for cold storage?
Yes. In cold storage, every cubic foot of cooled air is expensive. We prioritize high-density systems like Drive-In, Pallet Flow, or Twinlode for these environments. These systems minimize the “empty air” in the room, reducing energy consumption and ensuring that refrigeration cools the product rather than open space.
- How does KPI Solutions help determine the right rack configuration?
We don’t just sell steel; we provide a data-driven analysis of your SKU velocity and order profiles. By simulating different layouts—from standard Selective racks to complex Hybrid systems—we ensure that your storage strategy supports your fulfillment goals, minimizes travel time, and provides the lowest total cost of ownership.